Rust Hole Repair Sheet Metal

I used a piece of pvc pipe a vice mount miniature metal break and body hammer kit.

Rust hole repair sheet metal. Body filler is a simple way to repair freshly cleaned holes. I then used the templates to trace out the patch panels on some sheet metal. Buy paint and supplies. After slicing the patches out with a cutoff wheel next came the bending hammer and dolly session until the patches matched the holes and fit snug and flush into the flanged seat.

You need to be able to weld thin sheet metal and. Small rust holes offer beginners a great way to practice rust repair. Thin steel often called sheet metal is used in innumerable objects. Repairing rust or a rust hole on metal without welding requires a material that bonds and is as strong as metal.

In others particularly in outdoor applications abuse accident rust or other incidents can occur. A rust hole compromises the structural integrity of the metal. Rust is an inevitability with metal but that doesn t make it less shocking when you walk out and see a hole forming. Easy to do and really strong.

Whether you re dealing with a small piece of sheet metal or something valuable like a car you can fix it. In some of these applications the chances of needing to ever repair a hole in the metal is remote. If left unchecked rust can eat through the metal resulting in a hole. As long as these rust holes go untreated they will continue to expand.

While replacing large sections can be relatively easy the smaller rust holes that do not warrant a full panel replacement are small enough that the average builder can tackle them and be back inside in time for dinner. Plan to spend about 100 on supplies like sandpaper primer masking tape and poly sheeting a tack rag polishing compound and touch up paint and clear coat. Rust repair isn t hard but it is time consuming mostly waiting for primer and paint to dry between steps. When rust isn t caught early it can eat all the way through the metal of your car.